1×1 Aluminum Square Tubing, also known as 1″ aluminum square tube, is an aluminum square tube with a cross-section of 25.4mm × 25.4mm. It is extruded, seamless throughout with no weld seam, and is a small cross-section general-purpose model. Its main features are light weight, corrosion resistance, and easy processing. It can be directly cut, drilled, bent, welded, and anodized.
Glory Steel is a professional manufacturer and supplier of 1×1 aluminum square tubing. Our main materials are 6061-T6 and 6063-T5/T52. We provide all wall thicknesses, as well as machining services and surface coating services.
Product Overview
Specifications
| Item | 1×1 Aluminum Square Tubing |
| Outer Cross-Section | 1″ × 1″ (25.4mm × 25.4mm) |
| Standard Wall Thickness | 1.0mm, 1.5mm, 2.0mm, 2.5mm, 3.175mm (1/8″) |
| Length | 1m–12m, custom cutting and small-quantity cutting supported |
| Main Materials | 6063-T5/T6, 6061-T6 |
| Surface | Mill finish, bright polished, anodized, powder coated, brushed |
| Processing Services | Cut-to-length, deburring, drilling, slotting, bending, precision machining |
Features
- Lightweight and High Rigidity: The weight is approximately 1/3 that of a 1×1 black steel square tube of the same wall thickness, making handling and installation easy. The square shape also provides good torsional resistance.
- Excellent Corrosion Resistance: The aluminum alloy surface has a natural oxide film that resists air and most chemical media.
- Excellent Decorative Properties: Brushed, matte, and polished finishes are available, along with colored surfaces for a high-end, aesthetic look.
- Balanced Overall Performance: 6061-T6 material has a tensile strength of over 310MPa, with a normal outdoor service life of over 10 years. The cost is much lower than stainless steel square tubing, offering outstanding value.
Common Material Grades
Common Material Grades
- 6061-T6 — Tensile ≥310 MPa, Yield ≥276 MPa, Hardness 95 HB. Medium-high strength, load-bearing structural applications.
- 6063-T5 — Tensile ≥240 MPa, Yield ≥215 MPa, Hardness 73 HB. Moderate strength, good surface quality, architectural and decorative use.
- 6063-T52 — Tensile approx. 186 MPa, Yield approx. 145 MPa, Hardness 60 HB. Excellent extrusion formability, complex cross-sections.
- 6005-T5 — Tensile ≥260 MPa, Yield ≥215 MPa. Industrial profiles, good corrosion resistance.
- 6082-T6 — Tensile ≥310 MPa, Yield ≥260 MPa. European standard structural alloy, alternative to 6061 for EN-standard projects.
Other grades such as 5052 and 7075 are available upon request.
Main Surface Treatments
- Mill Finish: The most basic state, matte texture, best cost-performance.
- Anodized: Hard oxide film on the surface, available in silver, black, gold, and other colors.
- Polished/Brushed: Fine and bright, premium texture, used for high-end luxury applications.
Theoretical Weight Calculation Formula
W (kg/m) = [2 × (A + B) – 4t] × t × 0.00271
A = side length (mm), B = side length (mm), t = wall thickness (mm)
Mechanical Properties
6061-T6 Mechanical Properties
| Performance Parameter | Value |
|---|---|
| Tensile Strength (min) | 310 MPa (45 KSI) |
| Yield Strength (min) | 276 MPa (40 KSI) |
| Elongation | 10% ~ 12% |
| Brinell Hardness | 95 HB |
| Density | 2.70 g/cm³ |
| Elastic Modulus | 68.9 GPa |
6063-T52 Mechanical Properties
| Performance Parameter | Value |
|---|---|
| Tensile Strength (min) | Approx. 186 MPa (27,000 psi) |
| Yield Strength (min) | Approx. 145 MPa (21,000 psi) |
| Elongation | Approx. 11% |
| Brinell Hardness | 60 HB |
| Density | 2.70 g/cm³ |
Chemical Composition
6061 Alloy
| Element | Content (%) |
|---|---|
| Aluminum (Al) | Remainder |
| Magnesium (Mg) | 0.80 ~ 1.20 |
| Silicon (Si) | 0.40 ~ 0.80 |
| Copper (Cu) | 0.15 ~ 0.40 |
| Chromium (Cr) | 0.04 ~ 0.35 |
Other elements: Iron (Fe) ≤0.70%, Manganese (Mn) ≤0.15%, Zinc (Zn) ≤0.25%, Titanium (Ti) ≤0.15%, others individually ≤0.05%, total ≤0.15%.
6063 Alloy
| Element | Content (%) |
|---|---|
| Aluminum (Al) | Remainder |
| Magnesium (Mg) | 0.45 ~ 0.90 |
| Silicon (Si) | 0.20 ~ 0.60 |
| Iron (Fe) | ≤0.35 |
| Copper (Cu) | ≤0.10 |
Other elements: Manganese (Mn) ≤0.10%, Chromium (Cr) ≤0.10%, Zinc (Zn) ≤0.10%, Titanium (Ti) ≤0.10%, others individually ≤0.05%, total ≤0.15%.
Applications
- Architectural Decoration: Curtain wall supports, ceiling keels, partition frames, protective cover frames, handle tubes.
- Furniture and Civil Use: Shelf construction, fitness equipment frames, DIY aluminum alloy structural parts, medium and low load scenarios.
- Industrial Manufacturing: Applications requiring lightweight support, equipment bases, protective railings.
- Aviation and Automotive: Aircraft and other aircraft interiors, automotive interior decorative rods, light-load brackets.
Material and Wall Thickness Recommendations
- Decorative/Light Structure: Recommended 6063-T5 material + 1.0–2.0mm wall thickness.
- Industrial Load-Bearing/Precision Equipment: Recommended 6061-T6 material + 2.0–3.175mm thick wall.
- Outdoor Use: Recommended anodized surface treatment to improve weather resistance, or powder coated treatment.
Production Process
Aluminum alloy billet heating and extrusion → Shaping and cooling → Straightening and leveling → Cut-to-length → End face deburring → Surface finishing → Optional oxidation/polishing/powder coating → Precision inspection → Protective packaging.
FAQ
Q1: How to choose between 6061 and 6063 aluminum square tubing?
A: For appearance, easy processing, and low cost, choose 6063; for high strength, high stability, and load-bearing and deformation-resistant industrial applications, prioritize 6061-T6 material.
Q2: Can aluminum square tubing be used outdoors for a long time?
A: Raw aluminum tubing has basic weather resistance and can be used outdoors short-term; for long-term outdoor use, anodizing or coating treatment is recommended.
Q3: Do you support custom processing?
A: Yes. We support cut-to-length, small-quantity cutting, deburring, drilling, slotting, bending, and surface coloring as needed.
Q4: What is the core difference between aluminum square tubing and steel square tubing?
A: Aluminum square tubing is lighter, does not rust, and has better appearance quality. Steel square tubing has higher strength, stronger load-bearing capacity, and requires galvanizing or painting for corrosion protection.
Glory Steel Plant, located in Tianjin, China, is an ISO 9001, ISO 14001, and CE-certified factory with an annual output of 100,000 tons. Specialize in manufacturing hot-extruded aluminum tubes, including all grades and sizes such as 6061, 7075, 5052, 6063. We support CNC machining and OEM/ODM services. With our high-quality products and services, we export to over 120 countries.
